Consulting services and glass technology support
Glass manufacturing is highly complex. Even seasoned manufacturers face significant challenges. It requires both theoretical knowledge and practical expertise. Thanks to our assistance to glass manufacturers in dozens of countries, we built up unique expertise in glass production. We know the differences between theory, R&D and practice; between a crucible in a lab melting test and a melting & fining process in a glass furnace; between furnace modelling, a CFD simulation and reality; how production should run and how it’s really running...We are pleased to offer you ‘glass technology knowledge in practice’ based upon our +30 years of glass technology experience and expertise.
GEM-Projects is not linked to any glass manufacturer
and we do not sell you software, products or equipment related to glass
manufacturing. This totally independent advice and assistance is your best
guarantee for an objective answer and/or solution to your questions and/or
problems. Our services help you
- Reduce production costs: minimize batch costs, furnace energy consumption, and rejected glass products.- Increase efficiency and productivity: optimize glass melt characteristics and manufacturing processes.
- Improve glass quality: eliminate defects and enhance quality control.
Using our knowledge in the fields of crystallography, mineralogy and petrography, we offer you a detailed assistance for specific issues about your mining activities, minerals and rocks like e.g. usability in glass production, melting & crystallisation behaviour, valuation & calculation of the fundamental value of your product based upon specific glass batch cost, impact on melting energy consumption and glass quality parameters. Take now full advantage of our combined vast expertise in glass chemistry & physics and geology.
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Glass melting efficiency, glass quality and production cost; they are first of all determined by the glass batch composition. It is often overlooked that (even small) changes in the batch can perfectly generate technical and operational advantages as well as significant cost saving benefits. We can help you with detailed glass batch recipe calculations, raw materials selection, improvement of the glass chemistry, batch cost optimisation raw materials per ton molten glass, ...
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The complex processes in your glass furnaces will determine your glass quality, energy consumption , waste gas emissions and furnace lifetime. We offer you our knowledge and practical experiences with dozens of glass furnaces from all over the world to optimise your melting, fining, homogenisation and conditioning processes. We can help you improving your furnace performance and melting processes , solving melting problems like e.g. crystallisations, devitrification, blisters, seeds and batch stones, ...
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To achieve a higher productivity, increased forming speed, yield improvement and quality improvement, a profound knowledge of the complex interactions between batch, glass melt behaviour, furnace settings and glass forming conditions is necessary. We offer you our in the field experiences and vast glass technology know-how to achieve operational excellence. ...
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Using our glass technology knowledge and expertise, we offer a broad range of consultancy services on glass quality, quality failures, glass breakage and glass defects of all different types of glass products. We can assist you to improve your cold-end operation, inspection and QA...
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Glass technology and glass production courses
"Knowledge not shared is knowledge wasted." We
are passionate about sharing our scientific knowledge and practical
experience with your team. Our comprehensive courses and training
programs cover all major aspects of glass melting and manufacturing. Our
courses include real-world examples, tips, and practical advice,
tailored to the needs, experience and education level of the
participants. We can design specialised courses, such as "Glass
Manufacturing Essentials," for CEOs, CFOs or investors, focusing on
batch cost optimisation, furnace energy costs, product quality, and
plant organisation.
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Let's create a win-win situation!
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Collaboration Opportunities
With our extensive experience, independence and freelance flexibility, we offer numerous collaboration opportunities. Take advantage of our expertise for quality improvement, production enhancement, and cost reduction.Let's create a win-win situation!
